How to select an industrial computer for an industrial automation application?
When selecting industrial computers for automation applications, we look primarily at their performance and housing. Performance, for obvious reasons, influences the smoothness of the installed applications, while the casing and its protection class allow to protect electronic components such as the motherboard or hard drive from the negative influence of industrial conditions. Sometimes users forget about a very important element when choosing an industrial computer, such as the screen. An improperly selected touchscreen interface in touchscreen computers can hinder the use of the installed HMI application and thus negatively affect the operation of the production process.
The technology used in the construction of the resistive screens allows easy operation (clicking on the screen depends on the amount of pressure, so the operator can operate the installed HMI application with gloves or with available objects, such the plastic cards, a pen case or a pencil tip), gives resistance to dirt (dust accumulation on the screen, drops of oil or water do not affect the usability of the computer itself, i.e. it does not affect the computer's functions. Moreover, the technology used is relatively cheap, which is why 'resistive' computers are usually cheaper than 'capacitive' ones.
The downsides of resistive screens are damage (the polyester overlays work mechanically and therefore deteriorate over time), abrasion and indentations in areas frequently used by users, difficult operation in bright rooms (light transmission from the monitor is around 85%).
Capacitive screens are characterised by: greater resistance to damage (no mechanical elements), precision of use, good screen visibility even when the computer is exposed to sunlight, multi-touch support.
The downsides of such a solution are: lack of glove operation, higher price compared to resistive screens, problem with operation when splashed with water.
In factories, industrial IPCs (or industrial touchscreens) are used as operator panels to supervise and manage the production process and to acquire, process and analyse data. Every time an IPC is taken out of service, it impedes the proper running of the production process or, in the worst-case scenario, even brings the plant to a standstill. In order to minimise the risk of downtime and the financial losses it generates, most manufacturing companies choose to purchase more expensive equipment that is better suited to the environmental conditions on the factory floor.
Industrial computers and industrial tablets have:
protection against dust
resistance to vibrations and shocks
high operating temperature ranges
protection against liquid splashes
resistance to electromagnetic interference
In addition to resistance to adverse environmental conditions, a very important parameter influencing the selection of an industrial computer is its dimensions, type of enclosure and mounting method. The models available on the market fall into three main categories in this aspect:
1. Single-board industrial computers - components such as the processor, graphics card, RAM, sound card, Ethernet, RS-232/422/485 ports, digital I/O and PCI/Mini PCI expansion slots are placed on a single PCB.
2. IPC Box industrial PCs - are the most similar in visual and design to commercial PCs. The devices are available in tower or RACK mount housings. The 19" system, which is also used for servers, makes it possible to enclose the devices in a dedicated cabinet and physically protect them from mechanical damage and unauthorised access. Box-type devices have a wider range of expansion and component replacement options.
3. Industrial panel PCs - integrated devices which include a computer and a touchscreen. Depending on the application of the industrial touch-screen computer, the housings can be made of paint-coated metal, acid-resistant steel or stainless steel, finding application in the food industry, for example. The touchscreen display eliminates the need for a mouse and keyboard, making the device much easier to use.
An industrial computer that is well matched to the production environment can successfully operate without failure for many years. The higher initial purchase amount, may prove to be relatively low compared to the potential consequences of failure of unsuitable models.
ASTOR's range of industrial PCs includes Astraada PCs with both resistive and capacitive screens with diagonal sizes ranging from 12" to 22". They are dedicated to small and complex visualisation, control, reporting and data analysis systems.